⭐ Built by people who actually ran these plants
Your sugar mill could be earning a lot more.
Most Indian sugar mills, distilleries and co-generation plants lose crores every season — not because of bad management, but because they can't see what's happening in real time. We fix that.
+0.3%
More Recovery
1–3%
Less Steam
35+
Years Shopfloor
Weeks
To Go Live
MAAS PLATFORM · LIVE
ONLINE
Sugar Recovery
+0.3%
↑ CaneOptima AI
Steam on Cane
↓2.1%
↑ EnergyAI
Ethanol Yield
98.4%
↑ EthanolAI
Compliance
35/35
✓ All current
⚙️
Sugar Mill SCADA & Process
LIVE IoT🔥
Multi-Effect Evaporator AI
AI + IoT🏭
Distillery, Biofuel & Ethanol
LIVE IoT⚡
Renewable Co-generation
LIVE IoT🤖
CaneOptima AI — 5 Agents
AIHow your complex flows — we watch all of it, all the time
🌾
Cane Intake
GPS tracked
→
⚙️
Mill Station
4-mill SCADA
→
🔥
Evaporation
AI optimised
→
🔬
Crystallisation
Pan control
→
🏭
Distillery
EthanolAI
→
⚡
Co-gen
Grid export
📸 Where We Deploy
Six plant types.
Each with the right depth of automation.
Not every facility needs the same level. We propose the automation depth that pays back fastest for each plant type — from full AI-assisted control to pathway advisory.
🏭
Sugar MillSugar Mill Complex
Full SCADA from weighbridge to godown — 4-mill control, live Brix/Pol, CaneOptima AI closed-loop advisory on recovery and extraction.
Proposed AutomationLevel 4/5 · AI-Assisted
⚡
Co-generationBagasse Co-generation
Boiler-turbine monitoring, BESS dispatch optimisation and fully automated DISCOM billing with grid export revenue tracking.
Proposed AutomationLevel 4/5 · AI-Assisted
🏭
EthanolDistillery & Ethanol Plant
Fermentation AI with predictive pH/temperature correction, automated EBP/IOCL dispatch and OMC invoicing without paperwork.
Proposed AutomationLevel 4/5 · AI-Assisted
🌿
CBG / RNGCompressed Biogas Plant
CBGTrack platform — digester monitoring, WBS project management, CPM engine and SATAT scheme compliance, end to end.
Proposed AutomationLevel 4/5 · AI-Assisted
💨
Carbon CaptureCO2 Capture & Valorisation
Fermentation CO2 capture monitoring with purity tracking, plus valorisation advisory for food, pharma and industrial offtake.
Proposed AutomationLevel 3/5 · Instrumented
✈️
SAF PathwaySustainable Aviation Fuel
Ethanol-to-SAF pathway advisory — feasibility modelling, technology selection and airline offtake structuring for the emerging market.
Proposed AutomationLevel 2/5 · Advisory
💸 The Real Problem
Your mill is quietly losing
crores every season.
It's not about working harder. It's about seeing clearly. Without real-time data, small losses compound across every shift, every week, all season.
📉
₹3–8 Crore Lost Every Season
The average Indian sugar mill loses this much in avoidable waste — extraction losses, steam inefficiency, idle time. Most of it never gets measured.
₹3–8 Cr
Preventable
🎯
Recovery Below What's Possible
A 0.3–0.6% gap sounds small. On a 5,000 TCD mill running 150 days, that's hundreds of tonnes of sugar disappearing into bagasse and filtercake.
0.3–0.6%
Closeable Gap
♨️
Steam Wasted All Season
1–3% excess steam on cane is invisible until you instrument every evaporator effect. Most mills run hot and never know it — every shift, all season.
1–3%
Achievable Saving
📋
Compliance on Spreadsheets
35+ licences with different renewal dates. One missed notice costs more than a year of our platform. This should never be a spreadsheet job.
35+
All Automated
35+
Years on the shopfloor. Not in a boardroom.
We have debugged sensors at 3am, rebuilt steam economy models mid-crush, and filed compliance papers the night before an inspection. MaaS Services was built from that experience — not from a consulting report.
🤝 How We Work
We come to you first.
No boardroom theory.
Before we write a single line of code, we spend time inside your operation — learning exactly how your complex runs, where it leaks, and what your team actually needs.
STEP 01
We embed on your shopfloor
Our team works inside your operation — learning exact constraints and real failure modes before touching a keyboard. We listen before we build.
STEP 02
We map every gap and opportunity
Every loss, every compliance risk, every unused revenue stream — mapped and valued for your specific complex. We show you what each one is worth.
STEP 03
You're live in weeks, not years
SaaS pricing — no huge upfront, no 18-month rollout. Built precisely for your complex. You see results in the same crushing season.
🎬 Platform in Action
CBGTrack — watch it work.
This is CBGTrack — our project management and operations platform for SATAT scheme CBG plants. Watch it run. This is the kind of system we build for your complex.
CBGTRACK — LIVE PLATFORM DEMO
RECORDING
CBGTrack v2.0 · SATAT Scheme · Built by MaaS Services, New Delhi
⚡ One Season With MaaS
What changes when your plant
finally sees everything.
No slide decks needed. These are the numbers a typical complex sees in its first season on the platform.
🎯
+0.3%
Sugar recovery, demonstrated
Hundreds of extra tonnes of sugar per season on a 5,000 TCD mill — found, not added.
♨️
1–3%
Less steam on cane
Every evaporator effect instrumented and optimised. The bagasse you save becomes exportable power.
📋
0
Compliance lapses
35+ licences tracked automatically. No more show-cause notices, no more midnight paperwork.
⚡
+12%
Grid export revenue
BESS dispatch and automated DISCOM billing capture the money that used to slip through.
🏭
↓8%
Distillery Opex per litre
Predictive fermentation control plus automated OMC invoicing — fewer failures, faster billing.
🚀
6 wks
From handshake to live
Not a multi-year ERP project. You see your first dashboards in the same crushing season.
₹3–8 Cr
That's what's on the table — every single season.
The losses don't announce themselves. They hide in extraction gaps, steam waste, billing errors and missed renewals. We make every rupee visible, then help you recover it.
🎮 Experience It Live
Don't read about it.
Play with it.
Three interactive experiences — explore the value web, calculate your own losses, and watch the AI agents work.
🕸️
The Value Map
One complex, nine revenue streams — watch cane flow into sugar, power, ethanol, CBG, CO2, SAF and credits. Tap any node.
Open the map →
🧮
Loss Calculator
Set your TCD, season and gaps — watch your season's avoidable losses appear live in ₹ crores, broken down by source.
Find my losses →
🤖
Agents — Live
A full crushing day in 60 seconds: five CaneOptima agents sensing, deciding and correcting while the KPIs climb.
Watch them work →
🛠️ What We Do
Six tools. One platform.
Your whole complex covered.
Every module was built by someone who has personally stood at that station, debugged that sensor, and felt the pressure of a late-season problem.
⚙️
Sugar Mill SCADA
Real-time visibility from the weighbridge to the godown. GPS-tracked cane arrivals, live Brix/Pol from your lab, 4-mill station control, and a farmer portal your team will actually use.
4-Mill
Live Coverage
Real-time
Sensor Grid
🔥
Evaporator AI
A live process flow diagram of your multi-effect evaporator — with AI watching steam economy on every effect, telling you where you're wasting energy and what to do about it.
1–3%
Steam Saved
Per-Effect
Monitoring
🏭
Distillery and Ethanol
Live fermentation monitoring, automated EBP and IOCL dispatch, OMC invoicing without the paperwork, CO2 capture tracking, and Opex optimisation across your ethanol line.
EBP
Auto-Dispatch
Auto
OMC Invoice
⚡
Renewable Co-generation
Bagasse scheduling, rooftop solar, BESS dispatch — all in one view. Automated DISCOM billing and grid export revenue tracking so nothing slips through.
BESS
Dispatch Opt.
Auto
DISCOM Bills
📋
Compliance Hub
Every licence your plant needs — EC, CTO, EPR, Factory, Excise, Labour, GST — tracked, renewed automatically, with a document vault and audit-ready reporting.
35+
Licences
Zero
Lapses
📊
MD Dashboard
One screen for the full picture — season-on-season performance, cost per tonne, energy ratios, ethanol yield, co-gen efficiency, and compliance calendar.
MD
One Dashboard
Live
Season KPIs
CaneOptima AI — India's first multi-agent sugar mill optimizer
Five AI specialists.
One incredible season.
One incredible season.
CaneOptima runs five specialist AI agents simultaneously — each an expert in one part of your process, all coordinated by an orchestrator. Designed by practitioners who know every constraint they optimise around.
🤖 CrushingAI✨ ProcessAI⚡ EnergyAI🏭 EthanolAI🛡️ RiskAI🎯 Orchestrator
💬 Tell me more+0.3%
More Sugar
Recovery
Recovery
1–3%
Steam
Reduction
Reduction
Weeks
Time to
Go Live
Go Live
💰 New Revenue Streams
Your waste is worth money.
Nine proven ways to prove it.
Once your core operations are running well, there are nine well-established pathways to turn by-products and surplus capacity into real revenue.
🏭
01 — Compressed Biogas (CBG/RNG)
Turn press mud and spent wash into clean fuel under the SATAT scheme. Press mud: 60–80 Nm3/t. Spent wash: 25–35 Nm3/t. Digestate becomes fertilizer. One of the clearest business cases in Indian agriculture right now.
02
🧱
Ash Revenue
What you currently pay to dispose of — turn it into income via cement co-processing, brick making, soil amendment.
03
💨
CO2 to Market
The CO2 from your fermentation tanks has real buyers in food, pharma and industrial sectors.
04
⚡
Power Trading
Pool co-gen, solar and BESS into a group captive arrangement. Open access power is a growing market.
05
🌿
Fertilizer Sales
CO2-based urea synthesis and press mud compost sold directly to farmers. Close the loop on your inputs.
06
🔥
Green Hydrogen
Gasify your bagasse to produce green hydrogen, methanol, DME or bio-LNG.
07
✈️
Aviation Fuel (SAF)
Convert your ethanol into Sustainable Aviation Fuel. Airlines are signing offtake agreements now.
08
🌍
Industrial CO2
Carbonation, greenhouse horticulture, dry ice, chemical synthesis. Multiple buyers, multiple formats.
09
🪙
Carbon Credits
Register on a VCM registry, set up MRV and access voluntary and compliance carbon markets.
🔧 How It's Built
Industrial-grade engineering.
No corners cut.
Built for the realities of running a sugar complex — unreliable power, dusty environments, connectivity gaps, and 3am emergencies. This is not office software deployed in a factory.
📡
Edge IoT — Works Even Offline
Hardened sensors and PLCs that keep working even when your internet goes down. Local edge compute means your operators never lose visibility.
- OPC-UA and Modbus RTU/TCP integration
- Edge compute with local failover
- Sub-second sensor polling intervals
- Offline-first — syncs when connectivity returns
☁️
Cloud Platform — Always On
A time-series data lake built specifically for process industries. Multi-tenant, role-based access, real-time everywhere.
- TimescaleDB and InfluxDB for time-series data
- Real-time streaming via Kafka and MQTT
- Role-based dashboards for every level
- 99.9% uptime with full disaster recovery
🤖
CaneOptima AI — Built on Physics
Five AI agents trained on real process physics, not just historical data. They know why sugar mills behave the way they do — because the people who built them ran them.
- 5 specialist agents plus an orchestrator layer
- Constrained by real process physics
- On-premise or private cloud deployment
- Learns continuously from your specific plant
📋
Compliance Engine — Never Misses
35+ licence types tracked, renewed, documented and audit-ready. Built by people who have personally filed every one — and know what happens when you miss one.
- EC, CTO, EPR, Factory Act, Excise, GST and more
- CPCB/SPCB effluent and emissions compliance
- Auto-generated audit trails, always ready
- Escalation calendar so nothing slips
SaaS
No large upfront. Live in weeks, not years.
Deployed as a managed service — no on-premise servers to buy, no ERP integrations required. Pricing scales with your TCD. When something goes wrong at 3am, you reach practitioners, not a helpdesk script.
📈 Real Results
Numbers from actual deployments.
Not projections.
Representative results from MaaS platform deployments across sugar complexes in India.
01
Mill Process
A 5,000 TCD Mill Gets Back Its Missing Recovery
CaneOptima ProcessAI and EnergyAI deployed on a mill in Uttar Pradesh. Real-time Brix/Pol monitoring, AI-guided juice clarification and evaporator optimisation. The 0.3% recovery gain sounds small — over 150 days, management noticed immediately.
+0.3%
Recovery uplift
1.8%
Steam reduction
6 weeks
To go live
02
Compliance
A Full Season With Zero Compliance Lapses
A multi-plant operator centralised all licence renewals, CPCB monitoring uploads, EPR certificates and excise filings. The same organisation had received two show-cause notices the previous year, managed on spreadsheets. None this year.
0
Lapses in season
35+
Licences tracked
100%
Audit ready
03
Co-generation
A 30 MW Plant Stops Leaving Money on the Table
Co-gen SCADA integrated with BESS dispatch scheduling and automated DISCOM billing. Billing errors and missed export opportunities became visible — then went away. 12% improvement in captured export revenue in the first season.
30 MW
Plant monitored
+12%
Export revenue
Automated
DISCOM billing
04
Ethanol
A 100 KLPD Distillery Cuts Cost Per Litre
EthanolAI deployed on a 100 KLPD plant. Predictive pH and temperature correction meant fewer fermentation failures. Automated OMC invoicing meant fewer billing cycles. The result was 8% less Opex per litre.
100 KLPD
Capacity
8% less
Opex per litre
Automated
OMC invoicing
🌍 Sustainability
Sustainability isn't just a report.
It's a number.
The sugar sector is measured on environmental performance by CPCB, OMCs, export regulators and the communities around your plant. We built the tools to make that measurement honest and automatic.
💧
Water and Zero Liquid Discharge
Real-time effluent monitoring with automatic uploads to the CPCB OCEMS portal. Instant alerts when BOD/COD approaches limits. ZLD compliance tracking for water-stressed districts.
✓ CPCB 2026 norms ready🌱
Carbon Footprint and GHG Tracking
Scope 1, 2 and 3 emissions tracked across your whole complex. Baseline established, reductions tracked, data exportable for VCM registry. Carbon credits become a real revenue line.
✓ VCM registry export ready♻️
Zero Waste — Everything Has Value
Press mud, spent wash, bagasse ash, CO2 — all tracked as revenue lines rather than disposal costs. Nine valorisation pathways mapped and valued. This changes your P&L.
✓ Nine streams mapped⚡
Renewable Energy — Every MW Tracked
Co-gen, rooftop solar and BESS in one dashboard. Grid export carbon intensity, RE100 progress and RESCO contract reconciliation — your renewable investment always visible.
✓ DISCOM and RE100 reporting🌾
The Farmer at the Centre of Everything
A farmer portal that shows fair price payments in real time, auto-calculates FRP, tracks cane quality from field to gate and delivers agri-input advice. Supporting the income stability of the farming communities who grow your cane.
✓ FRP auto-calculation · Farmer portal live1
2
8
13
6
7
17
UN SDG alignment
👋 Talk to Us
You will talk to someone who
actually ran one of these.
No sales script. The person you talk to has stood on a sugar mill shopfloor at 3am and knows exactly what you are dealing with.
💬
WhatsApp
✉️
Email
🌐
Website
📍
Where We Are
New Delhi, India
How would you like to start?
Pick the easiest option. We will take it from there.
💬
WhatsApp — quickest
Direct line · We reply the same day
→
✉️
Email — for detailed questions
info@bgoogle.in · 1 business day
→
Ready to see what your
complex is capable of?
No pressure, no pitch deck. We show you the actual platform on a real sugar complex and have an honest conversation about what it could do for yours.